Single-Deck vs Double-Deck Pallets Explained

The top surface of the acacia wood pallet clearly shows the wooden slats and gaps.

Single-sided and double-sided pallets They differ in the number of slats on each side: the single-sided type only has slats on the top side, while the double-sided type has slats on both the top and bottom sides. These are two different structures in terms of cost, weight, and stacking method.

This article is intended for procurement staff who often confuse this line with the lifting direction when filling out order forms. Hoang Gia Company manufactures both types of acacia wood pallets at its Ho Nai factory in Dong Nai.

What are single-sided and double-sided pallets?

Single-sided slats are only on the top surface, with the bottom being a base or ceiling beam. Double-sided slats have an additional layer of slats at the bottom, creating two flat surfaces.

The differences have three consequences: weight, amount of wood consumed, and how force is transferred to the ground when stacked.

  • On the one hand — Lighter, uses less wood, and usually costs less.
  • Two sides — heavier, distributes force better when stacked.
  • Two open bottoms — There is space for the hand pallet truck wheels to run.
  • Two closed bottom surfaces — more secure, but it blocks hand pallet trucks.

Don't confuse this with 2-way and 4-way pallets.

This is the most common error in filling out the form. The number of faces and the number of lifting directions are two independent attributes and are not interchangeable.

Attributes What are we talking about? Common values
Number of faces Which side has slats? 1 side / 2 sides
Lifting direction The vehicle can enter from several sides. 2-way / 4-way

All four configurations exist: two-way single-sided, two-way double-sided, four-way single-sided, and four-way double-sided. The order form must be filled out on both lines; otherwise, the factory will pack according to their default settings. The lifting direction is in the article. 2-way and 4-way pallets.

Lifting direction diagram to distinguish between single-sided and double-sided pallets.
The lifting direction is a separate axis — if either line is missing, the workshop has to guess.

When should you choose a single-sided pallet?

Choose a single side when goods are not stacked in multiple layers and the warehouse uses forklifts. This is the lightest and most wood-efficient option among common structures.

  • Lightweight goods, stacked on a single shelf in the warehouse.
  • Exporters need to reduce the gross weight to save on shipping costs.
  • Pallets are for one-way use only and cannot be recovered.
  • The warehouse has clear access routes, allowing forklifts direct access.

The drawbacks are that when placed directly on the ground, the legs are prone to sinking in weak soil, and stacking them is less stable than with double-sided stands.

When should you choose double-sided pallets?

Choose two slats when stacking multiple layers, handling heavy loads, or when pallets are frequently rotated. The bottom slats help distribute the force from the upper layers instead of concentrating it all on the four legs.

  • Storage space with two or more levels of storage.
  • Heavy items, such as machinery, molds, and coils, have a stable base.
  • Internally rotating pallets require a longer lifespan.
  • The warehouse floor is not perfectly flat.

In return, it uses more wood, is heavier, and is more expensive. The method for determining the load capacity is in the article. wooden pallet load.

How do the cost and weight differ?

The double-sided type requires an extra layer of slats for the entire bottom surface, resulting in higher wood consumption and a noticeably heavier weight. This difference directly impacts the unit price and shipping costs.

Three expenses are affected, in order of being easily overlooked:

  • Palletizing price — More wood, more nailing work.
  • Export freight — Heavy pallets account for a significant portion of the chargeable weight, especially for air freight.
  • Loading and unloading workers Workers operate heavy pallets more slowly when there is no forklift.

Conversely, double-sided pallets typically last for more cycles before needing to be discarded, so for pallets used internally for extended periods, the initial price difference can be offset. With one-way pallets that are never retrieved, that difference represents a lost cost.

There is no fixed price difference between the two types. The figure depends on the wood species, slat thickness, and the number of bottom slats — taken from the price quote for each batch; the determining factors are in the article. wooden pallet prices.

Stacks of acacia wood pallets in Hoang Gia warehouse.
The bottom slats are the only structural difference — but this entails price, weight, and lifespan.

How should I fill out the order form?

A single line is not enough. The form should contain all four pieces of information simultaneously, written together so the factory doesn't have to ask for them again.

  1. Dimensions (length × width × height) in millimeters, with tolerances.
  2. Number of faces: one face or two faces; if two faces, is the base open or closed?
  3. Lifting direction: two-way or four-way.
  4. Are hand pallet trucks being used, and from which direction is access being taken?

Point four is the most often overlooked. A perfectly sealed double-sided pallet is still useless if the warehouse only has hand forklifts. The full list can be found in article 7: Criteria for Buying Wooden Pallets.

For goods shipped overseas, the wood processing part follows... IPPC's ISPM 15 standard It's a separate line, unrelated to the number of faces.

Send specifications via contact form To ensure the workshop provides an accurate price quote based on the structure.

The warehouse is currently using both types, so it's best to consolidate them into a standard for the main shipping route, keeping the other type for secondary use. Mixing single-sided and double-sided pallets within the same internal code can lead to errors by warehouse staff, and stacking single-sided pallets too high causes them to sag. If both types must be used simultaneously, use different colors at the ends of the slats for easy identification from a distance.

Finally, finalize the structure before placing a large order instead of making changes midway. Changing from a single-sided to a double-sided design after the workshop has already cut the blanks means recalculating the entire bill, as the number of slats and the amount of wood will change accordingly.

Frequently Asked Questions

What are the differences between single-sided and double-sided pallets, and two-way and four-way pallets?

These are two completely different types of forklifts. "One-sided" or "two-sided" refers to the number of sides with spokes; "two-way" or "four-way" refers to the number of directions the forklift forks can insert. A forklift can be two-way on one side, or four-way on two sides. Both lines must be recorded on the form.

Do double-sided pallets have a better load-bearing capacity?

Stacking is generally better because the bottom surface distributes the force across the slats instead of concentrating it at the base. However, it uses more wood and is heavier. If goods are not stacked and the warehouse uses handcarts, this advantage is almost useless.

Can a hand pallet truck be used with double-sided pallets?

Only suitable for pallet trucks with open bottoms that allow sufficient space for the wheels to pass through. Pallets with closed bottoms on both sides will block the wheels, preventing the pallet truck from entering. When placing an order, clearly state whether or not a pallet truck will be used; do not just indicate two sides.

Should you choose single-sided or double-sided pallets for a standard warehouse?

For light-duty warehouses with low stacking requirements, using a forklift, one side is sufficient and cheaper. For multi-tiered or heavy goods, two sides are worth considering. The decision should be based on actual stacking methods, not factory habits.

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